Optimizing energy production for maximum reliability

Prevent operational losses and ensure continuity

In the energy sector, every minute of downtime translates into lost production and significant costs. Reliability is the key to maintaining efficiency, safety, and profitability, whether for aging hydropower plants or modern solar thermal facilities.

Energy Reliability

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reduction in unplanned outages

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ecosystem cyber-secure validated for the nuclear environment

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energy savings thanks to correct shaft alignment

Key benefits of advanced condition monitoring

Factors and challenging environments, such as high vibrations, cavitation phenomena, difficulty in accessing equipment, and the need to analyze complex data, further complicate operations.

Harsh conditions, high mechanical stresses, inaccessible equipment, and complex operational data make energy production facilities challenging to maintain. Our advanced monitoring solutions address these issues by:

  • Quick ROI – Discover how one customer saved up to €910k in repair and downtime costs through early detection.

  • Reduced Downtime – Cut unplanned outages by up to 30%

  • Extended Asset Life – Optimize operating conditions to prevent premature wear

  • Lower Maintenance Costs – Shift from reactive to predictive maintenance

  • Protect Production – Avoid shutdowns that destabilize energy supply

  • Energy Savings – Reduce unnecessary consumption and optimize efficiency

  • Enhanced Safety – Detect risks early to protect personnel and equipment

Critical machines requiring constant monitoring to avoid unexpected breakdowns

Turbines
Convert fluid or steam energy into mechanical energy. Subject to cavitation, imbalance, and wear.
Alternators & Generators
Transform mechanical energy into electricity. Sensitive to electrical imbalances, insulation degradation, and air gap issues.
Pumps & Cooling Systems
Maintain essential fluid circulation. Failures can lead to overheating and complete system shutdowns.
Gearboxes & Drive Trains
Transfer power between rotating equipment. Vulnerable to misalignment, wear, and lubrication failures.
Transformers
Regulate voltage and ensure power distribution. Overheating or insulation breakdown can cause severe outages.
Heat Exchangers
Crucial in nuclear, offshore, and thermal plants for cooling processes. Fouling or leaks can disrupt production

Trusted solutions for critical energy applications

Nuclear Power Plants
Turbines, generators, and cooling systems in nuclear power plants operate under extreme conditions where even minor faults can have serious safety and production consequences. Unplanned downtime can disrupt power supply and lead to costly repairs.

Discover the success story: From periodic inspections to continuous monitoring in the nuclear and hydroelectric power industry with eagle Edge LoRa. 

Result: Enhanced reliability, reduced unplanned outages, and optimized performance in critical nuclear operations.

Discover Acoem Energy solutions designed to secure reliability and optimize performance in critical environments.

 

Hydropower Plants
Turbines, generators, and auxiliary systems in hydropower plants face high mechanical stress, fluctuating loads, and environmental challenges. Failures can cause extended outages and reduce energy output.

  • MV-x & Eagle Edge LoRa – Continuous and long-range monitoring of mechanical and electrical parameters in turbines and micro-hydro units, even in remote locations.

  • Durable in Harsh Conditions – Our sensors operate reliably despite vibrations, moisture, or difficult-to-access sites.

  • Predictive Maintenance – Early detection of anomalies allows operators to schedule interventions, extending asset life and maintaining steady power generation.

Result: Minimized downtime, improved energy production, and prolonged equipment lifespan for hydropower facilities of all scales.

Learn more about improving hydroelectric efficiency with the Acoem MV-x monitoring system

Solar Thermal Facilities
High-temperature conditions in solar thermal plants place bearings, gearboxes, and drive trains under continuous stress, accelerating wear and misalignment. Small faults can escalate into major operational disruptions.

  • FALCON & NEST – Portable and centralized diagnostic tools to detect misalignment, eccentricity, and component fatigue.

  • Continuous Insight – Monitor critical parameters remotely to ensure equipment operates efficiently under extreme thermal conditions.

  • Actionable Data – Predictive insights help schedule maintenance without disrupting solar energy output.

Result: Reliable energy generation, reduced maintenance costs, and optimized operational efficiency in high-temperature environments.

Discover how €910,000 was saved at a solar thermal power plant

Biomass & Geothermal Plants
Equipment in biomass and geothermal plants is exposed to high vibrations, abrasive materials, and harsh operational environments, making failures costly and downtime unacceptable.

  • MV-x & FALCON – Real-time monitoring of vibration, mechanical stress, and operational parameters for early detection of wear and misalignment.

  • Built for Tough Conditions – Our sensors provide accurate data even in high-vibration, high-temperature, or remote settings.

  • Proactive Maintenance – Early fault detection supports predictive maintenance, avoiding costly unplanned repairs.

Result: Optimized performance, extended asset life, and uninterrupted energy production in challenging biomass and geothermal operations.

Proactive diagnostics for maximum availability

  • MV-x – Continuous monitoring of vibration, magnetic flux, and other critical parameters for early detection of mechanical or electrical issues.
  • FALCON & NEST – Portable and centralized analysis tools for complex diagnostics, including misalignment, eccentricity, and fatigue.
  • SoundCam Ultra 3 – Advanced acoustic imaging to detect leaks, partial discharges, and other anomalies with pinpoint precision.
  • Eagle Edge LoRa –  Specifically designed for small hydroelectric power stations and micro power stations.

 

NEST Vision

NEST Vision: Next level predictive maintenance

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Acoem MV-x: Black Edition

Predictive maintenance powered by artificial intelligence (AI)

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FALCON

Vibration analyzer

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SoundCam Ultra 3

Ultrasound Acoustic Camera

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EAGLE EDGE LoRa

Reliability has a new scale 

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Acoem’s condition monitoring advantage

Stay ahead with advanced monitoring technologies designed for the diverse needs of the energy sector:

  • Online & Offline Monitoring – From portable diagnostics with Acoem FALCON to permanent, multi-parameter monitoring with Acoem MV-x.
  • Multi-Parameter Analysis – Combine vibration and process data for highly accurate diagnoses.
  • Real-Time Insights – Minimize downtime with immediate condition-based maintenance decisions.
  • NEST Vision – Centralize and remotely analyze data for maximum efficiency.
  • Eagle Edge LoRa – Long-range, low-power monitoring solution specifically designed for small hydroelectric power stations and micro power stations, enabling reliable asset monitoring at remote sites, optimising production and supporting small-scale hydroelectric projects.
  • AI-powered fault detection with Accurex AI, built on decades of expert data

Turnkey Services & Remote Expertise

Faster, Smarter Decisions with Acoem Troubleshootings

Acoem Troubleshootings is our remote support program that connects you instantly with certified experts to solve machinery issues faster. Combining real-time diagnostics, continuous monitoring, we deliver precise, actionable recommendations without the delays or costs of on-site visits. From detecting early anomalies to guiding corrective actions, we help you minimize downtime, cut maintenance costs, and maximize equipment reliability — anytime, anywhere.

They Trust Acoem

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