The Solution
ACOEM’s Sparrow sensors have proven to be the ideal choice for this demanding application in the gold mining industry. Designed to excel in high-vibration environments, Sparrow sensors are both compact and durable, making them well-suited for challenging conditions. Sparrow sensors were strategically deployed to cover 2 screens: one sensor per exciter, 2 exciters per screen. Sparrow sensors are engineered to operate effectively under extreme conditions, including screen vibrations reaching up to 310 mm/s at around 12.8Hz — far exceeding the typical 2-8 mm/s expected on BOP equipment—and temperatures as high as 60°C. Their innovative design, featuring a low center of gravity and a securely positioned internal battery, ensures exceptional resilience and accuracy. This robust construction allows Sparrow sensors to maintain reliable performance even in abrasive, dusty environments where traditional monitoring systems might struggle. This makes them an ideal solution for maintaining optimal machine functionality and high-quality output in harsh mining settings.
To enhance the monitoring capabilities, Sparrow sensors are integrated with Nesti4.0, an advanced vibration analysis software developed by ACOEM. Nesti4.0 offers real-time data visualization and comprehensive analysis, allowing users to monitor vibration patterns and machine health with high precision. This integration provides actionable insights and facilitates proactive maintenance, ensuring optimal machine performance and extending equipment lifespan in the harsh mining environment.
The Outcome
For the gold mining company, ACOEM’s Sparrow sensors provide transformative benefits. Designed to withstand high vibrations and harsh conditions, Sparrow sensors deliver consistent, accurate monitoring even in extreme environments. Its compact and robust design ensures reliable performance amid significant machine movement and abrasive dust.
By maintaining precise vibration data, Sparrow sensors help optimize machine operation and extend equipment lifespan. This leads to fewer unexpected breakdowns and reduced maintenance costs, ensuring smooth and efficient processing. In essence, Sparrow sensors enhance operational reliability and performance, offering a crucial advantage in the demanding gold mining industry.
