Precision Alignment Enhances Cement Drum Mill Performance in Senegal

Customer: Leading cement producer

Application: Cement Industry

Location: Senegal

EXECUTIVE SUMMARY 

A cement plant in Senegal needed to improve the alignment of a critical machine train, including a drum mill, gearbox, and motor. By deploying the AT-400 system, the plant achieved precise alignment over a 5-meter extension, improving operational efficiency, reducing vibration, and extending equipment lifespan.

The Challenge

The plant’s drum mill train required precise alignment to ensure smooth operation. Misalignment posed several risks:

  • Increased mechanical wear on gearbox and motor
  • Higher vibration levels, potentially causing premature failure
  • Reduced efficiency and production performance

Traditional alignment methods were time-consuming and lacked the precision required for long machine trains.

The Solution

The customer implemented:

  • AT-400 system for precise laser alignment of the machine train
  • Alignment performed over a 5-meter extension including drum mill, gearbox, and motor

The AT-400 was chosen for its high accuracy, efficiency, and ability to handle extended machine trains — delivering better results than conventional methods.

How it addressed their needs:

  • Provided real-time, highly accurate alignment measurements
  • Enabled the team to adjust the machine train efficiently
  • Reduced vibration and mechanical stress across all components

 

The Results

  • Achieved precise alignment across a 5-meter machine train
  • Significant reduction in vibration and mechanical wear
  • Enhanced operational efficiency and reliability of the drum mill train

The Impact

  • Extended the service life of gearbox and motor components
  • Improved overall plant productivity and equipment reliability
  • Strengthened trust in Acoem solutions for critical maintenance tasks
To find out more about the Acoem Solutions, please get in touch with our experts.
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