How reliable is your plant? calculate your reliability score in just 5 minutes

When a machine fails unexpectedly, it doesn’t just stop production. It triggers a chain reaction: urgent repairs, lost output, safety risks, overtime costs, and reputational damage.
In many plants, this happens because maintenance is still reactive, based on alarms and breakdowns rather than early warnings.
But it doesn’t have to be that way.

Reliability is not about fixing machines faster. It’s about predicting failures before they happen. And that is exactly what Advisor Diagnostic Services helps you achieve.

How to score

At the end of each section, choose the option that best describes your plant.

Add the points and total them at the end to see your Reliability Score*.

(*For reference only — not a technical diagnosis or contract.)

1. Asset health visibility

A plant that knows the true health of its assets has a major advantage. If you can detect issues early, you can plan repairs, reduce downtime, and protect your people.

Choose the option that fits your plant:

  • 0 points: We have continuous monitoring and clear visibility into asset health.
  • 2 points: We collect data, but it is not analysed or prioritised properly.
  • 4 points: We only learn about issues when machines fail.

2. Unplanned downtime frequency

Unplanned downtime is one of the biggest drains on productivity and profitability. It also affects customer trust and on-time delivery.

Choose the option that fits your plant:

  • 0 points: Downtime is rare and mostly planned.
  • 2 points: We experience occasional breakdowns.
  • 4 points: Downtime is frequent and unpredictable.

3. Diagnostic expertise availability

Having a sensor is not enough. You need expertise to interpret data and diagnose faults accurately.

Choose the option that fits your plant:

  • 0 points: We have in-house diagnostic expertise and strong capability.
  • 2 points: We rely on external support sometimes.
  • 4 points: We lack expertise and struggle to interpret data.

4. Monitoring technology

The quality of monitoring technology determines the accuracy and speed of failure detection.

Choose the option that fits your plant:

  • 0 points: We have advanced continuous monitoring with reliable alerts.
  • 2 points: We have periodic monitoring only.
  • 4 points: Monitoring is limited or inconsistent.

5. Actionable decision support

Data only becomes valuable when it leads to decisions. Without decision support, monitoring becomes an expensive data collection exercise.

Choose the option that fits your plant:

  • 0 points: We prioritise actions based on evidence and strategy.
  • 2 points: We struggle to decide what to fix first.
  • 4 points: We delay actions due to uncertainty and lack of guidance

Your final reliability score

 

Score   Reliability Type What it means What to do next

0–4 

Reliability Leader Your maintenance strategy is mature, proactive, and efficient. Continue improving and optimising your approach.

5–10 

Reliability Builder You have a good foundation, but gaps exist in diagnostics or monitoring. Advisor Services can help you strengthen your reliability programme.

11–20 

Reliability Risk Zone Your plant is largely reactive and at risk of frequent failures. You need expert diagnostic support and structured monitoring urgently.

 

Why you need advisor diagnostic services

If your score falls in the Builder or Risk Zone, Advisor Diagnostic Services can help by providing:

1. Expert diagnosis and actionable insight
Advisor Services uses advanced diagnostic tools and specialist analysis to identify root causes and recommend corrective actions—before the problem escalates.

2. Faster fault detection
Continuous monitoring detects anomalies early, giving you time to plan repairs rather than reacting to breakdowns.

3. Reduced downtime
By predicting failures, you reduce emergency repairs, improve uptime, and maintain production consistency.

4. Support without hiring specialists
Even if your plant lacks in-house expertise, Advisor Services provides the skillset you need—without the long recruitment cycle.

5. Data-driven decisions
With clear analysis and prioritised recommendations, your team can make confident, strategic decisions.

How Advisor services works

Advisor Diagnostic Services is designed to support plants at every stage of reliability maturity:

  • Asset health assessment
  • Data analysis and trend monitoring
  • Fault diagnosis
  • Maintenance recommendations
  • Ongoing expert support

It’s not just a service—it’s a reliability partnership.

Ready to improve reliability with an easy subscription?

Contact Acoem Advisor Diagnostic Services today —

no CAPEX,

no on-site specialists,

just expert support when you need it.

Contact us for free demo

!
by | February 9, 2026
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