Industrial Reliability for the Mining Industry

Keeping your critical rotating assets functioning at their optimum

Reliability solutions are crucial for enhancing operational efficiency and minimising downtime in mining operations. With the complex and high-risk nature of mining machinery and equipment, unexpected failures can lead to significant production losses and safety hazards. No matter the type of equipment you are using – from excavators and haul truck diesel engines to conveyor belts and car dumpers – Acoem has a reliability solution to suit every technical monitoring requirement at all stages of the mining process.

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Our mining reliability applications

Monitoring activity Extend the lifecycle Unified monitoring equipment Misalignment failure Unbalance issues

How can we reduce the need for in-person monitoring activity?

By delivering technology solutions driven by Artificial Intelligence.

Mining is generally performed in dangerous environments which makes handheld vibration monitoring for accurate data collection extremely risky. Safety is always the number one priority in mining operations so those risks must be mitigated. With extended distances between sensors and data gateways, mining operators need to be sure that they can leverage wireless solutions while still ensuring precision measurements and data. Acoem wireless online IIoT solutions offer the most efficient and cost-effective way to monitor critical assets with complete continuity without the need for cabling and/or costly wireless infrastructure to be installed to cover those distances.

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Machinery diagnotics

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How can I extend the lifecycle of my critical assets?

Effective predictive maintenance & condition monitoring are key

Our online condition monitoring solutions include remote sensors, software and automatic diagnostics. Individually and collectively, they provide unrivalled fault detection of your most important machinery at the earliest possible stage. Rather than waiting for your aging rotating assets to deteriorate or shut down your mine site, extend the lifecycle of your machinery by getting the information you need quickly, making immediate decisions and prioritising maintenance. Seamlessly connect your monitoring tools with our Nest i4.0 software suite to harness the power of Acoem’s Accurex™ Artificial Intelligence (AI) and create a fully integrated predictive maintenance ecosystem. 

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NEST Vision

NEST Vision: Next level predictive maintenance

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NESTi4.0

Predictive maintenance software platform

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How can we avoid multiple systems, dashboards and interfaces with our huge fleet of sensor and monitoring equipment?

NESTi4.0’s WebPortal – next level predictive maintenance

Data compatibility and data loss are real threats, especially when mining companies may have invested in different systems, hardware and software over long periods of time. Workers may also have different levels of technical knowledge or expertise, so training up staff on each data system and interface can be expensive and redundant. Acoem’s NESTi4.0 WebPortal is an intuitive and colour-coded dashboard/interface which seamlessly integrates data from all your Acoem reliability tools – so no matter which monitoring equipment you are using – all your data will be visible in one place, making diagnostics and reporting available at the touch of a button and prioritising your maintenance schedule to save time and resources. Access all your Cloud or on-premises stored reliability information on a single screen.   

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NESTi4.0

Predictive maintenance software platform

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Can we avoid misalignment failure?

We offer the next-gen proactive maintenance solution

Acoem’s proactive maintenance approach focuses on the root cause of failures and scheduling pre-emptive maintenance to extend the life of your complex mining machinery. The AT-200 is the ideal entry-level, budget-conscious system for shaft alignment of simpler elements like pumps and gearboxes. The AT-300 is more suited to alignment and vibration management of critical machinery and the top-of-the-line AT-400 is the best option for white metal (film) bearings and heavy load assets like wind turbines used for mine site power generation, as well as geometric and cardan shaft alignment.

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AT-200

The smart app-based shaft alignment solution

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AT-300

Next-generation digital line laser system redefining precision and productivity in measuring methods.

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AT-400

Achieve precision with the Acoem AT-400 high-end dual-axis shaft alignment system.

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How can we eradicate “unbalance” issues on our critical assets?

Let our AI solution put you at ease

The Acoem MV-x Black edition is the next generation of AI-enabled vibrational analysis, with real-time edge computing. It provides a pathbreaking predictive tool that pinpoints the source, direction and intensity of the vibration, restoring your machinery’s balance.

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Acoem MV-x: Black Edition

Predictive maintenance powered by artificial intelligence (AI)

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How can I keep my workers safe without the need for specialised diagnostic technicians?

Advisor diagnostics services – keeping your workers safer

In addition to physical monitoring devices and apps, our Advisor services make choosing the appropriate solutions, scheduling your maintenance and making informed decisions even easier. You no longer need to have expert diagnostic staff on site as the Advisor team can analyse and interpret your monitoring data remotely and provide the expertise you may lack in your on-site workforce.

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